CoralReefMESManufacturing Execution System

CoralReef MES is a MES system that enables you to manage all processes from raw material entry to shipment and manage all your production resources with complementary modules such as detailed scheduling, maintenance, mold / tooling, operational quality, inventory management, and can work with minimum data input of people, mainly by collecting data from machines. . CoralReef MES is involved in the MES Product Survey conducted by CGI. It is a leading brand in Turkey.

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Easy Integration

You can be integrated independent from ERP.

Work independent from Trademark

Your data entry topology and data collection topology can be fully realized independent from trademark-model.

Integrated with Technology

A full integration with barcode, data matrix, RFID and similar technologies are possible.

All your transactions are Web Based

Reporting-dashboard and Andon modules are completely Web Based.

Notification for Instant Intervention

You can set up a notification system with unlimited mail / SMS according to the determined workflow.

Mobile Factory Application

You can generate reports on mobile phones and / or PCs (IOS and Android OS supported). You can access data such as PPM, OEE, and posture analysis with mobile mediums. You can report on the web (Explorer, Chrome, Firefox, Yandex, etc.).

Andon Reporting Facility

You can monitor the production status via andon screens while you are in the production area.

ERP

MES Modules

MES Optionally Modules

Production Area

MES
Modules

Maintenance Management

This is the section where maintenance and malfunctions are managed.

Tracking malfunctions,
Monitoring malfunction response times and consumables used in malfunctions,
Opening malfunction work order and informing by e-mail,
Equipment maintenance monitoring,
Integration of planned maintenance activity inputs and machine programming,
Follow-up of planned maintenance activities instructions,
Tracking of MTBF, MTBR reports.

Mold / Tool Management

This is the section where the process tracking of molds and tools is managed.

Time-based tracking of mold / tool life,
Quantity based mold / tool life tracking,
Mold / tool location tracking,
Following maintenance instructions and monitoring maintenance time-cost,
Tracking of the mold / tool assembly-disassembly process.

Web Supplier Contract Management

It is the module where the subcontractors and the processes of the suppliers can be monitored.

Login via own user name and password by the users and printing labels out,
Quick acceptance of printed labels by scanning,
Suppliers can enter the delivery bills over the system,
Subcontractors have access to their work orders over the web and production entry,
Monitoring the stocks of products shipped to Subcontractors,
Direct material acceptance via entry and approval of production notification by subcontractors.

Production Planning and Machine Scheduling

It is the module determining which job, in which order, on which machine is going to be performed.

Work schedule entry,
Overtime entry,
Creating production plan on daily-weekly-monthly basis,
Planned-actual production values analysis,
Machine and work line occupancy rates analysis,
Analysis of capacity occupations (based on time),
Monitoring of production plan revisions and monitoring of differences,
Graphical machine programming (gannt chart),
Unplanned work tracking and drag-and-drop machine programming,
Batch shift in case of change of plan.

SFC

Shop Floor Control

SFC

It is the module that provides the traceability of processes by collecting automatic and manual data from the production unit.

The production quantity, production stop information and operation-control criteria and similar information realized in the workshop area during production will be automatically received through the machines via PLCs or sensors.

Data entry can be made with data collection devices to be installed in the machines according to the project type.

Shop Floor Control

It is the module that provides the traceability of processes by collecting automatic and manual data from the production unit.

Data entry can be made with data collection devices to be installed in the machines according to the project type.

Data Collection from Production

It is the module that provides the traceability of processes by collecting automatic and manual data from the production unit.

Data entry can be made with data collection devices to be installed in the machines according to the project type.

Scales Automation

It is the module where the weighing of the production inputs and the integration with the scales are managed.

Weighing of production inputs and integration with scales,
Scale integration in raw material product inventory,
Number of weighing according to process lot quantity and automatic calculation of each material and quantity in each weighing by the system,
Follow-up of actual tare before weighing,
Barcoded and batched label printing via weighing approval.Weighing of production inputs and integration with scales,
Scale integration in raw material product inventory,
Number of weighing according to process lot quantity and automatic calculation of each material and quantity in each weighing by the system,
Follow-up of actual tare before weighing,
Barcoded and batched label printing via weighing approval.

Production and Work Orders

It is the module where production and work orders are created and followed up in the workshop floor.

Production / Work Order creation as a result of MRP / MPS,
Creating order-specific Production / Work Order and exploding multiple level production order,
Creating Manual Production / Work Order,
Generating mass production orders on shift and daily basis,
Raw material requirements analysis,
Printing batch cards for production orders.

Packaging

It is the module that manages the packaging process after receiving the quality approval of the product.

At levels more than one;
(Product package, box, packet, container and similar)
Barcoded label printing for all packet types,
Barcoded label printing for container,
Packet intern product control,
(Is the right product in the right packet?)
Packet blockage tracking,
Booking tracking,
Tracking of packet partition-deletion-combining transactions,
Automatic label printing at reaching packet content quantity.

GKK Sample and Laboratory Management

It is the module in which operational quality drives are monitored.

Material Entry Quality Control process monitoring,
Automatic blockage management,
Integration with laboratory equipment and statistical analysis,
Monitoring of sample quality values,
Sampling and 100% quality control monitoring,
Supplier performance evaluation,
Supplier PPM analysis.

Warehouse Automation and Barcode Management

It is the module where the materials shelf tracking and FIFO, LIFO and FEFO controls are managed.

Warehouse shelf tracking,
Inventory management with barcode, data matrix, RFID,
Transfer movements between shelves,
Booking follow-up,
Material proposal according to FIFO, FEFO,
Kanban card printing and demand receipt management,
Demand receipt creation and material proposal according to demand receipt content,
Inventory and automatic inventory correction.

Process Quality Control

It is the module where operational quality processes are monitored.

Assignment of expected quality criteria on the basis of operation and product,
Collecting quality data through operators and PLCs,
End-to-end traceability,
Process-based criteria monitoring,
Quality System (ISO 9001, IATF 16949, AS 9100, etc.) conformity analysis,
Data generation for predictive maintenance.

Final Quality Control

It is the module where operational quality processes are monitored.

Input of quality control results of finished products,
Collecting quality data through operators and PLCs,
Statistical quality control reporting,
End-to-end traceability.

Shipment

It is the module where the shipment process is managed after the packaging process of the product.

Order-controlled shipment,
Barcode and hardware independent shipment,
Barcode control of the products to be shipped by hand terminal,
Automatic container outlet transport container stock tracking for different suppliers and shipping addresses.

MES Optionally Modules

MRP / MPS

It is the module in which material requirement planning and main production plan are created.

Automatic creation of purchase orders to meet orders,
Automatic generation and revision of required production orders,
Parametric warehouse (s) selection,
Create purchase order or production order according to lot sizes,
MRP / MPS calculation options by day, week, month
Possibility to calculate MRP / MPS according to safety tolerances.

Product Configurator

It is the module where product configuration can be monitored and the flexible entry of orders can be done.

Flexible route-recipe creation according to feature set and values,
Flexible and easy order entry,
Automatic generation of source information after order entry and approval stage without recipe and route creation.

PDKS Integration

It is a module that provides personnel tracking in integration with PDKS devices.

Integration with different Personnel Attendance Tracking Systems with SQL Database,
Personnel work-entry and exit monitoring,
Personnel-based OEE analysis.

PLM and Drawing Program Integration

It is the module that transfers the BOM (Bill ofMaterials) to the systems with PLM software and drawing programs.

BOM (Bill ofMaterials) and route integration with PLM software,
Stock cards integration,
Product parameters integration.

Electronic Data Interface Management

It is the module that allows the enterprise to transfer orders from the OEM’s to the existing ERPs.

Order - delivery note integration with OEM’s,
Integration with MT940 and similar standards,
Automatic data transfer to ERPs.

Service Management

It is the module where service processes can be monitored.

Work order management for the works coming to the service,
Service spare parts tracking,
Tracking the service forms of the service,
Service personnel monitoring,
Traceability of technical drawings, delivery notes, pictures and similar documents related to the products arriving at the service,
Traceability of service, purchasing-sale processs of service spare parts

Sample Tracking

It is the module where the sample processes can be monitored.

Sample library monitoring,
Sample process monitoring,
Sample recipe tracking, sample picture, technical drawing tracking etc.

Pricing and Offer Management

It is the module where pricing and cost studies are performed for the products related to production results.

Alternative preliminary cost study,
Offering and documentation tracking.

ERP

Production Area

Sales
Material Management
Planning
Accounting
Finance
Production
Purchasing
Human Resources

MES
Modules

Optional Modules

CoralReef Benefits
The main objective is to focus on minimizing losses and reducing costs.
It is aimed to manage the performance of the resources via MES system.
Our main resources are: Machinery, Personnel, Inventory
The CoralReef MES system aims to manage variously all resources by tracking the personal and inventory and not only the machinery performances.

Dashboard and similar analysis tools, an unlimited number of desired statistical reports can be designed and monitored over the system with the reporting tool.

● All screens can be designed by users,

● Adding and removing new fields,

● User-specific screens can be created without requiring code information,

● Unlimited number of reports and analyzes can be prepared,

● Unlimited number of andon and dashboard can be done,

● Consolidated reports can be cratd with ERP and different software,

● Full integration with office programs can be done.